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Appendix and availa
ble options
405
ACH550 User's Manu
al
Frame size R4 (IP21/NEMA1)
00Template.book
Page 405 Fr
iday, January 2
, 2004 2:55
PM
1
2
...
404
405
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…150 Hp)
1
ACH550 Drive Manuals
2
Table of Contents
5
2 Table of Contents
6
Table of Contents 3
7
4 Table of Contents
8
Table of Contents 5
9
6 Table of Contents
10
ACH550 User's Manual
10
Contents of this manual
11
Use of warnings and notes
12
Drive package
14
Lifting the drive
15
12 Contents of this manual
16
Preparing for installation
17
Drive identification, IP 21
18
Drive identification, IP 54
19
Frame size
20
Motor identification
22
Preparing for installation 19
23
Motor compatibility
24
Suitable mounting location
26
Wiring and EMC considerations
29
Cabling instructions
32
Motor cables
32
Effective motor cable screens
34
Control cables
36
Analog cables
38
Digital cables
38
Control panel cable
38
Tools required
39
36 Preparing for installation
40
Installing the drive
41
Removing front cover (IP 54)
42
Removing front cover (IP 21)
43
Mounting the drive (IP 54)
44
Mounting the drive (IP 21)
45
Power wiring (IP54)
48
Control wiring (IP 54)
50
Power wiring (IP 21)
51
Control wiring (IP 21)
54
Check installation
56
Installing the drive 53
57
Re-install cover (IP 54)
58
Re-install cover (IP 21)
59
Apply power
60
58 Installing the drive
62
Start-up & control panel
63
Start-up
64
Standard display mode
68
Operating the drive
69
Parameters mode
70
Start-up assistant mode
72
Changed parameters mode
75
Drive parameter backup mode
76
Clock set mode
81
I/O settings mode
84
Applications
87
Restoring defaults
89
1. HVAC default
90
HVAC Default
91
2. Supply fan
92
3. Return fan
94
Return fan
95
4. Cooling tower fan
96
Cooling tower fan
97
5. Condenser
98
Condenser
99
6. Booster pump
100
Booster pump
101
7. Pump alternation
102
Pump alternation
103
8. Internal timer
104
Not used
107
10. Floating point
108
Floating point
109
11. Dual setpoint with PID
110
Dual setpoint PID
111
13. E-bypass (USA only)
114
E-bypass
115
14. Hand Control
116
Hand Control
117
114 Wiring and applications
118
Real-time clock and
119
Using the timer
120
3626 Timer1 Src
121
1. Enabling the timer
122
2. Setting the time period
123
3. Creating a timer
125
4. Connecting parameters
126
Example of timer use
128
What this chapter contains
133
System overview
134
EFB PROTOCOL
138
EXT COMM MODULE
138
Serial communications 135
139
Drive control parameters
140
Serial communications 137
141
138 Serial communications
142
RELAY OUTPUT 1
143
RO 1 ON DELAY
144
AO CONTENT
145
System control inputs
146
Serial communications 143
147
Communication fault functions
148
Fieldbus control interface
149
Communication profiles
151
ABB Drives Profile
151
CONTROL WORD
152
READY TO OPERATE
152
Serial communications 149
153
STATUS WORD content
155
EXT2) selected
156
EXT1) selected
156
STATUS WORD
156
Serial communications 153
157
(SW) bits
157
156 Serial communications
160
Generic Drive Profile
163
SPEED REFERENCE
164
Fault handling
165
164 Serial communications
168
MOTOR NOM
173
MINIMUM SPEED < 0
175
EXTERNAL REF 2
177
DI1-3 STATUS
177
DI 2 DI 3
177
PID parameters
178
Group 03: Actual Signals
181
ALARM WORD 1
183
ALARM WORD 3
184
Group 04: Fault History
185
Group 10: Start/Stop/Dir
186
MOTOR CTRL MODE
189
SPEED CONTROL)
189
SCALAR CONTROL)
189
REF2 (%)
189
REF2 MIN in %
195
REF2 MAX in %
195
PANEL COMM ERROR
196
TIMER1 TIMER2 Function
200
MAXIMUM AI1 above
202
FILTER AI1 above
202
RO 1 OFF DELAY
207
AO2. See AO1 CONTENT above
209
Group 17:Override
217
SCALAR:FREQ (3)
219
VECTOR:SPEED (1)
219
0 = OFF - Override disabled
220
1 = ON - Override enabled
220
MINIMUM FREQ ≤ MAXIMUM FREQ
222
AUTOTUNE
232
CRIT SPEED 1 LO
237
Group 26: Motor Control
238
Group 29: Maintenance Trig
241
MOTOR THERM TIME equals 35
244
MOTOR NOM CURRENT
244
MOTOR NOM CURR
244
MOTOR OVERTEMP)
263
Boost active
268
Activation DI
268
Boost time
268
PID Controller - Basic Set-up
270
1106 must be set to value 19
271
PID Controller - Advanced
272
Group 40: Process PID Set 1
273
PID DERIV FILTER
275
PID SLEEP DELAY
284
INTERNAL
284
N1 – No parity, one stop bit
291
AUTOCHNG INTERV
302
INTERLOCKS =
304
INTERLOCKS = value > 0
305
AUTOCHNG LEVEL
305
AUTOCHNG LEVEL –
306
START DELAy
307
PFA INTERLOCK)
307
= 0, and otherwise enabled)
312
START DELAY
315
START FREQ 1
316
MOTOR CTRL MODE = 3 SCALAR
316
ACTIVE – Enables PFA control
316
NOT SEL
317
DEC IN AUX START
317
ACC IN AUX STOP
317
Diagnostics and maintenance
355
Diagnostics displays
356
Correcting faults
357
Fault resetting
366
Correcting alarms
367
To correct, check:
370
Maintenance intervals
371
Heatsink
372
Main fan replacement
372
Frame size R1 to R4
375
Frame sizes R5 and R6
375
Capacitors
376
Control panel
377
Technical data
379
IEC ratings
382
NEMA ratings
383
Valid up to 40°C
383
Derating
385
Fuses, 208…240 volt drives
388
Input mains cable
389
Cable terminals
391
Motor connection
392
Control connection
393
Hardware description
394
Efficiency
397
Air flow, 208…240 volt drives
398
Dimensions and weights
399
Frame size R1 (IP54/NEMA12)
400
Frame size R2 (IP54/NEMA12)
401
Frame size R3 (IP54/NEMA12)
402
Frame size R4 (IP54/NEMA12)
403
Frame size R5 (IP54/NEMA12)
404
Frame size R6 (IP54/NEMA12)
405
Frame size R1 (IP21/NEMA1)
406
Frame size R2 (IP21/NEMA1)
407
Frame size R3 (IP21/NEMA1)
408
Frame size R4 (IP21/NEMA1)
409
Frame size R5 (IP21/NEMA1)
410
Frame size R6 (IP21/NEMA1)
411
Ambient conditions
412
Materials
413
Applicable standards
414
UL markings
415
CE marking
415
Contact information
418
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