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Diagnostics and maintenance 351
ACH550 User's Manual
Diagnostics and maintenance
Warning! Do not attempt any measurement, parts replacement
or other service procedure not described in this manual. Such
action will void the warranty, may endanger correct operation,
and increase downtime and expense.
Warning! All electrical installation and maintenance work
described in this chapter should only be undertaken by qualified
service personnel. The safety instructions on the first pages of
this manual must be followed.
What this chapter contains
This chapter contains information on fault diagnostics, fault
correction, resetting and maintaining the drive.
00Template.book Page 351 Friday, January 2, 2004 2:55 PM
- …150 Hp) 1
- ACH550 Drive Manuals 2
- Table of Contents 5
- 2 Table of Contents 6
- Table of Contents 3 7
- 4 Table of Contents 8
- Table of Contents 5 9
- 6 Table of Contents 10
- ACH550 User's Manual 10
- Contents of this manual 11
- Use of warnings and notes 12
- Drive package 14
- Lifting the drive 15
- 12 Contents of this manual 16
- Preparing for installation 17
- Drive identification, IP 21 18
- Drive identification, IP 54 19
- Frame size 20
- Motor identification 22
- Preparing for installation 19 23
- Motor compatibility 24
- Suitable mounting location 26
- Wiring and EMC considerations 29
- Cabling instructions 32
- Motor cables 32
- Effective motor cable screens 34
- Control cables 36
- Analog cables 38
- Digital cables 38
- Control panel cable 38
- Tools required 39
- 36 Preparing for installation 40
- Installing the drive 41
- Removing front cover (IP 54) 42
- Removing front cover (IP 21) 43
- Mounting the drive (IP 54) 44
- Mounting the drive (IP 21) 45
- Power wiring (IP54) 48
- Control wiring (IP 54) 50
- Power wiring (IP 21) 51
- Control wiring (IP 21) 54
- Check installation 56
- Installing the drive 53 57
- Re-install cover (IP 54) 58
- Re-install cover (IP 21) 59
- Apply power 60
- 58 Installing the drive 62
- Start-up & control panel 63
- Start-up 64
- Standard display mode 68
- Operating the drive 69
- Parameters mode 70
- Start-up assistant mode 72
- Changed parameters mode 75
- Drive parameter backup mode 76
- Clock set mode 81
- I/O settings mode 84
- Applications 87
- Restoring defaults 89
- 1. HVAC default 90
- HVAC Default 91
- 2. Supply fan 92
- 3. Return fan 94
- Return fan 95
- 4. Cooling tower fan 96
- Cooling tower fan 97
- 5. Condenser 98
- Condenser 99
- 6. Booster pump 100
- Booster pump 101
- 7. Pump alternation 102
- Pump alternation 103
- 8. Internal timer 104
- Not used 107
- 10. Floating point 108
- Floating point 109
- 11. Dual setpoint with PID 110
- Dual setpoint PID 111
- 13. E-bypass (USA only) 114
- E-bypass 115
- 14. Hand Control 116
- Hand Control 117
- 114 Wiring and applications 118
- Real-time clock and 119
- Using the timer 120
- 3626 Timer1 Src 121
- 1. Enabling the timer 122
- 2. Setting the time period 123
- 3. Creating a timer 125
- 4. Connecting parameters 126
- Example of timer use 128
- What this chapter contains 133
- System overview 134
- EFB PROTOCOL 138
- EXT COMM MODULE 138
- Serial communications 135 139
- Drive control parameters 140
- Serial communications 137 141
- 138 Serial communications 142
- RELAY OUTPUT 1 143
- RO 1 ON DELAY 144
- AO CONTENT 145
- System control inputs 146
- Serial communications 143 147
- Communication fault functions 148
- Fieldbus control interface 149
- Communication profiles 151
- ABB Drives Profile 151
- CONTROL WORD 152
- READY TO OPERATE 152
- Serial communications 149 153
- STATUS WORD content 155
- EXT2) selected 156
- EXT1) selected 156
- STATUS WORD 156
- Serial communications 153 157
- (SW) bits 157
- 156 Serial communications 160
- Generic Drive Profile 163
- SPEED REFERENCE 164
- Fault handling 165
- 164 Serial communications 168
- MOTOR NOM 173
- MINIMUM SPEED < 0 175
- EXTERNAL REF 2 177
- DI1-3 STATUS 177
- DI 2 DI 3 177
- PID parameters 178
- Group 03: Actual Signals 181
- ALARM WORD 1 183
- ALARM WORD 3 184
- Group 04: Fault History 185
- Group 10: Start/Stop/Dir 186
- MOTOR CTRL MODE 189
- SPEED CONTROL) 189
- SCALAR CONTROL) 189
- REF2 (%) 189
- REF2 MIN in % 195
- REF2 MAX in % 195
- PANEL COMM ERROR 196
- TIMER1 TIMER2 Function 200
- MAXIMUM AI1 above 202
- FILTER AI1 above 202
- RO 1 OFF DELAY 207
- AO2. See AO1 CONTENT above 209
- Group 17:Override 217
- SCALAR:FREQ (3) 219
- VECTOR:SPEED (1) 219
- 0 = OFF - Override disabled 220
- 1 = ON - Override enabled 220
- MINIMUM FREQ ≤ MAXIMUM FREQ 222
- AUTOTUNE 232
- CRIT SPEED 1 LO 237
- Group 26: Motor Control 238
- Group 29: Maintenance Trig 241
- MOTOR THERM TIME equals 35 244
- MOTOR NOM CURRENT 244
- MOTOR NOM CURR 244
- MOTOR OVERTEMP) 263
- Boost active 268
- Activation DI 268
- Boost time 268
- PID Controller - Basic Set-up 270
- 1106 must be set to value 19 271
- PID Controller - Advanced 272
- Group 40: Process PID Set 1 273
- PID DERIV FILTER 275
- PID SLEEP DELAY 284
- INTERNAL 284
- N1 – No parity, one stop bit 291
- AUTOCHNG INTERV 302
- INTERLOCKS = 304
- INTERLOCKS = value > 0 305
- AUTOCHNG LEVEL 305
- AUTOCHNG LEVEL – 306
- START DELAy 307
- PFA INTERLOCK) 307
- = 0, and otherwise enabled) 312
- START DELAY 315
- START FREQ 1 316
- MOTOR CTRL MODE = 3 SCALAR 316
- ACTIVE – Enables PFA control 316
- NOT SEL 317
- DEC IN AUX START 317
- ACC IN AUX STOP 317
- Diagnostics and maintenance 355
- Diagnostics displays 356
- Correcting faults 357
- Fault resetting 366
- Correcting alarms 367
- To correct, check: 370
- Maintenance intervals 371
- Heatsink 372
- Main fan replacement 372
- Frame size R1 to R4 375
- Frame sizes R5 and R6 375
- Capacitors 376
- Control panel 377
- Technical data 379
- IEC ratings 382
- NEMA ratings 383
- Valid up to 40°C 383
- Derating 385
- Fuses, 208…240 volt drives 388
- Input mains cable 389
- Cable terminals 391
- Motor connection 392
- Control connection 393
- Hardware description 394
- Efficiency 397
- Air flow, 208…240 volt drives 398
- Dimensions and weights 399
- Frame size R1 (IP54/NEMA12) 400
- Frame size R2 (IP54/NEMA12) 401
- Frame size R3 (IP54/NEMA12) 402
- Frame size R4 (IP54/NEMA12) 403
- Frame size R5 (IP54/NEMA12) 404
- Frame size R6 (IP54/NEMA12) 405
- Frame size R1 (IP21/NEMA1) 406
- Frame size R2 (IP21/NEMA1) 407
- Frame size R3 (IP21/NEMA1) 408
- Frame size R4 (IP21/NEMA1) 409
- Frame size R5 (IP21/NEMA1) 410
- Frame size R6 (IP21/NEMA1) 411
- Ambient conditions 412
- Materials 413
- Applicable standards 414
- UL markings 415
- CE marking 415
- Contact information 418
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